Perfecting dehydrated chicken

Have you ever bitten into a piece of overly chewy rehydrated dehydrated chicken and thought, “There has to be a better way!”? Or have you been thinking about dehydrating chicken but weren’t sure how to do it? This post is for you!

A few years ago on a camping trip I ate a very disappointing chicken couscous meal with really tough rehydrated diced chicken. It was a meal that I had prepared.  After that failure I gave up dehydrating chicken – until recently. I had read online that canned chicken dehydrated and rehydrated well, so when my daughter asked for chicken noodle soup for our fall mother-daughter canoe trip, I decided to try it. I added it to the noodle/veggie mix, and the texture was perfect. I thought I’d do an experiment to see which kind of chicken and size/shape resulted in the best texture. In other words, I set out to perfect the dehydration of chicken!

I experimented with baked chicken breast, canned chicken, and thinly sliced chicken sandwich meat from the deli counter. With the chicken breast, I put some in the food processor, some I shredded with my grater, some I diced into small pieces, some I cut into larger pieces, and some I cut into thin strips. With the canned chicken, I sliced some thinly and the rest I broke into tiny bits. With the sandwich meat, I sliced one piece into thin strips and left two slices as is.

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BEFORE DEHYDRATING — TOP ROW left to right: chicken breast grated, chicken breast food processor, sliced sandwich meat, sandwich meat, chicken breast big chunks BOTTOM ROW left to right: canned sliced, canned tiny bits, chicken breast diced, chicken breast sliced thinly.

I used my Excalibur 9-tray to dehydrate the chicken, using the meat setting of 155 degrees Fahrenheit. I took the various trays out at different times, as the chicken dried.

Here is a list of the weight of the chicken before (B) and after (A) dehydration, the percentage of weight lost and the length of time I had each kind in the dehydrator:

  • chicken breast grated: 39g (B), 12g (A), 69%, 5 hours
  • chicken breast food processor: ?g (B), 30g (A), unknown %, 5 hours
  • chicken breast sliced thinly: 35g (B), 10g (A), 71%, 6 hours
  • chicken breast diced: 66g (B), 20g (A), 70%, 8 hours (could probably have used longer, but I had to go out)
  • chicken breast larger chunks: 64g (B), 24g (A),  62.5%, 8 hours (could probably have used longer, but I had to go out)
  • canned chicken small bits: 36g (B), 9g (A), 75%, 5 hours
  • canned chicken sliced thinly: 78g (B), 16g (A), 79.5%, 5 hours
  • sandwich meat: 44g (B), 11g (A), 75%, 4 hours
  • sandwich meat sliced thinly into strips: 19g (B), 5g (A), 74%, 4 hours
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AFTER DEHYDRATING —  TOP ROW left to right: chicken breast grated, chicken breast food processor, sliced sandwich meat, sandwich meat, chicken breast big chunks BOTTOM ROW left to right: canned sliced, canned tiny bits, chicken breast diced, chicken breast sliced thinly.

After everything was dried, I packaged it into ziploc bags and left it overnight.

 

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All the dehydrated chicken.

The next day was taste test day! I boiled water, and poured enough over each dish to more than cover the chicken. In fact, there was probably twice as much water as necessary in each dish. I covered each dish with plastic wrap, and left them for 15 minutes.

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Water added to each dish. TOP ROW left to right: chicken breast grated, chicken breast small diced, canned small bits, chicken breast big chunks BOTTOM row left to right: chicken breast food processor, chicken breast sliced thinly, canned sliced thinly, sandwich meat.
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Rehydrating chicken under plastic wrap.

Next it was time to taste each kind of chicken. Here are my thoughts on each one:

  • chicken breast grated: good texture, not chewy
  • chicken breast food processor: good texture, very slightly chewy
  • chicken breast sliced thinly: bigger/thicker pieces chewy, smaller/thinner pieces good texture
  • chicken breast diced: very chewy, edible
  • chicken breast larger chunks: inedible
  • canned chicken small bits: great texture
  • canned chicken sliced thinly: great texture, softest
  • sandwich meat: a little rubbery, but could actually make a sandwich – I think!
  • sandwich meat sliced thinly into strips: a little rubbery

While I had removed a small amount from each dish, I left the chicken rehydrating for another 15 minutes, so that after a total of 30 minutes I could taste test it again. I didn’t notice a difference in the chicken compared to the first testing. I could have left the chicken even longer, but I don’t think the diced chicken or big chunks would have gotten any better – and eventually, leaving meat out long enough may result in nasty stuff growing on it.

So the winners are canned chicken (broken into little bits or sliced), or chicken breast grated or in the food processor. The texture of the canned chicken was definitely the best – it was soft, and not at all chewy. The grated chicken and chicken in the food processor were very similar. I likely could have crumbled the chicken from the food processor part way through drying and it would not have been chewy at all – just a guess.

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Starting from the sandwich meat (tip of the pencil and going clockwise): sandwich meat, chicken breast grated, chicken breast food processor, chicken breast diced, chicken breast sliced thinly, canned small bits, canned thinly sliced, chicken breast big chunks.

In future I will not hesitate to dehydrate chicken! Have you dehydrated chicken successfully? Do you have a favourite backcountry meal with dehydrated chicken?

For more backcountry food preparation tips, look here.

15 thoughts on “Perfecting dehydrated chicken

  1. Interesting article.
    Having just received a dehydrator (on about-to-expire air miles), I’m now curious about the subject.
    Thanks!
    (Incidentally, our first attempt at Cajun beef jerky was a big success.)

    Liked by 1 person

    1. Yes, that’s where I bought it – it’s with the canned tuna, salmon etc. I can’t remember how it compares price-wise with them but wasn’t expensive. Quite salty though.

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  2. Wow Kyra, you have this right down to a science, including percentage calculations of weight loss and all.
    I have a dehydrator which is sitting right on the kitchen shelf that is not used nearly enough.
    Just might be the incentive to pull it out, dust it off and put it to use. And plan a trip to make use of the finished product. 🙂

    Thanks for sharing. I like the topic content of your blog! 🙂

    ~Carl~

    Liked by 1 person

    1. Thanks for checking out my blog Carl – and for commenting! I do like to try things out for myself. 🙂 You should definitely dust off your dehydrator! Mine sits on the kitchen counter all year, but isn’t used much in the winter!

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  3. Excellent experimenting! I have always had the chewy re-hydrated chicken problem. Now I just use the freeze-dried version which I buy in a large can. Probably more expensive but never chewy. But in a pinch I will try your food processor method. Thanks for a great blog post!!

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  4. Question how long do you think a meal of dehydrated rice and chicken would last in a mylar bag with a heat seal and an o2 absorber??? I figure the rice will last a long time but not sure about the chicken.

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  5. Kyra, I’m an analytical biologist and I commend you on your very thorough scientific study of the best way to dehydrate chicken! I’ve been avoiding dehydrating chicken from canned chicken because I prefer to buy local, free range birds, and I’ve heard dehydrating “normal” chicken breast does not have good results. But I am going to give the grater technique a try. Thanks for the inspiration.

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  6. Kyra.
    I love the work you put into all the comparisons of each type of chicken. I wish I read this before I cubed and dehydrated my cooked chicken. It really is inedible. I’m going to check out the canned stuff now but was worried about the salt content. Hopefully if I rinse first this will help. Also saw your eggs post and will definitely give this a try. Dehydrated raw eggs in past and did not work out well. Thanks again for all the details and helpful pics.

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      1. Canned chicken went perfectly. After dehydrating I just popped a piece in my mouth to check texture and rehydrated beautifully even without putting it in water. Also tasted delicious. Was worried about being salty due to one person’s comment but not at all. Did not do the eggs cause my son wanted to bring raw to cook. Thanks again for all your work to pass on great tips.

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